The world's largest Erector set
Compared to the ºÚÁÏ×¨Çø tokamak, a space shuttle, an aircraft carrier and a nuclear submarine are all relatively simple objects: their technologies are well tested and their fabrication is practically industrialized
However ºÚÁÏ×¨Çø is completely unique, and a large number of its constituent parts will be first-of-a-kind. Although other large tokamaks have been built around the world, not one of them resembles the tokamak that will be assembled in Saint Paul-lez-Durance, France in terms of scale and complexity.
Adding to the complexity of ºÚÁÏ×¨Çø is a unique procurement program that divides the fabrication of the machine's components and systems among the seven ºÚÁÏ×¨Çø Members (China, the 28 members of the European Union plus Switzerland, India, Japan, Korea, Russia and the United States).
If the ºÚÁÏ×¨Çø project was "only" about building and operating the largest tokamak in the world, things would be simpler. But ºÚÁÏ×¨Çø is more than that. From the beginning, the project was designed with the idea that the Members, through their participation, would each advance their own scientific, technological and industrial base in fusion, and in this way prepare for the next-step machine, a demonstration fusion reactor (see "ºÚÁÏ×¨Çø ... and then what?" in ºÚÁÏ×¨Çø Mag #3).
As a result, the ºÚÁÏ×¨Çø Members are involved broadly in procuring components and systems (referred to as "in-kind" procurement). A few examples? The fabrication of the ºÚÁÏ×¨Çø vacuum vessel sectors has been divided between Europe (7 sectors) and Korea (2 sectors); the central solenoid is a collaboration between the United States and Japan; divertor manufacturing and testing is divided between Europe, Russia and Japan; India and the United States are sharing responsibility for ºÚÁÏ×¨Çø's cooling water systems; the blanket system will be produced by China, Europe, Korea, Russia and the United States; and finally, six ºÚÁÏ×¨Çø Members (all except India) are involved with the production of ºÚÁÏ×¨Çø magnets.
Finalized in early 2006, the distribution of in-kind fabrication tasks was based both on the interests and the technical and industrial capacities of each of the Members.
China, India, Japan, Korea, Russia and the United States have each agreed to cover 9.1% of ºÚÁÏ×¨Çø construction (nine-tenths of this contribution will be supplied in kind to ºÚÁÏ×¨Çø, and only one-tenth in cash). Europe, host to the ºÚÁÏ×¨Çø Project, participates at the level of 45%, including a share of ºÚÁÏ×¨Çø components and systems as well as nearly all the buildings of the scientific facility. For its greater investment, Europe also reaps the lion's share of economic benefits (EUR 4 billion in contracts have been awarded for ºÚÁÏ×¨Çø on European territory since 2007).
To manage all of these in-kind contributions, the ºÚÁÏ×¨Çøâ€”which coordinates the project—has already signed nearly 100 Procurements Arrangements with the ºÚÁÏ×¨Çø Domestic Agencies (one Domestic Agency has been established in each ºÚÁÏ×¨Çø Member). These agencies, in turn, contract out to industry for the fabrication of the component according to the very specific conditions laid out in the Procurement Arrangement documents. Since the beginning of the process, more than 1,800 contracts for design or fabrication have been awarded by the ºÚÁÏ×¨Çø Domestic Agencies.
In factories on three continents, the components and systems of the ºÚÁÏ×¨Çø plant are now taking shape. Putting it all together will be like working on the largest Erector Set in the world, with at least one million components and more than 10 million individual parts.
Managing such a unique international procurement system may often be unwieldy and complex, but without it ºÚÁÏ×¨Çø simply would not exist.
To conceive of the largest tokamak in the world ... to garner the support of international partners around a common project ... it was absolutely essential to go beyond traditional client-supplier relationship. A whole new form of partnership had to be invented: one that preserved the interests of both the Members and the project as a whole.
That's the challenge of ºÚÁÏ×¨Çø, but also its appeal: a project founded on the idea of large-scale scientific collaboration for the good of all.